Starting an Adhesive BOPP Tapes Manufacturing Business in India: Complete Project Report
Introduction
The demand for Adhesive BOPP (Biaxially Oriented Polypropylene) Tapes is soaring across industries—thanks to their vital role in packaging, sealing, labeling, and insulation. If you’re an aspiring entrepreneur looking for a high-demand, scalable business opportunity, starting a BOPP adhesive tape manufacturing unit could be your ticket to success.
In this blog, we break down a detailed project report highlighting the investment, machinery, raw materials, and profitability metrics to help you make an informed decision.
Why Invest in BOPP Adhesive Tape Manufacturing?
Daily industrial and commercial consumption
Low entry barriers and scalable setup
High-profit margins and quick payback
Rising demand due to e-commerce and logistics boom
Manufacturing Process of BOPP Tapes
Raw Materials Required:
Polypropylene Roll
Natural Rubber
Zinc Oxide
Magnesium Oxide
Phenolic Resin
Solvent (CSNL, Linseed Oil)
Kraft Paper (for packaging)
Process Overview:
Adhesive Coating: PP roll is coated with adhesive using specialized machinery.
Drying & Cooling: Coated rolls are dried and cooled.
Slitting & Rewinding: Rolls are slit to required width and rewound.
Packaging: Finished tapes are packed and made ready for distribution.
Required Machinery and Equipment
Machinery
Qty
Cost (INR)
S.S. Adhesive Preparation Tank
1
₹75,000
Cooling & Rewinding Machine
1
₹1,80,000
Drying Chamber
1
₹60,000
Slitting & Printing Unit
1
₹1,20,000
Misc. Equipments
1
₹1,80,000
Subtotal
₹6,15,000
+ Taxes & Freight (20%)
₹1,23,000
Total Cost
₹7,38,000
Project Financial Overview
Cost of Project and Financing
Component
Cost (₹ Lakhs)
Building & Civil Work
6.50
Plant & Machinery
7.38
Furniture & Fixtures
0.62
Pre-Operative Expenses
0.50
Working Capital
9.53
Total Project Cost
24.53 Lakhs
Means of Finance
Source
Amount (₹ Lakhs)
Own Capital
2.45
Term Loan
13.50
Working Capital Finance
8.58
Projected Sales and Profitability
Capacity Utilization & Sales
Year
Production (Kg)
Sales (₹ Lakhs)
1st Year
1,05,000
₹79.80
2nd Year
1,26,000
₹99.96
3rd Year
1,47,000
₹116.76
4th Year
1,68,000
₹133.56
5th Year
1,89,000
₹150.36
Profit Projections
Year
Gross Profit (₹ Lakhs)
Net Profit After Tax (₹ Lakhs)
1st Year
10.16
3.11
2nd Year
13.06
4.52
3rd Year
16.14
6.22
4th Year
19.13
8.32
5th Year
22.03
10.31
Operational Highlights
Payback Period: 5 years
Break-Even Point: 38% capacity utilization
Employment Generation: 15 people
Power Requirement: 10 KVA
Marketing & Growth Potential
With the growth of e-commerce, courier, pharma, FMCG, and logistics industries, the demand for adhesive tapes is at an all-time high. Since these tapes are consumables, businesses require them regularly—ensuring a recurring and expanding market.
Final Thoughts
Starting a BOPP adhesive tape manufacturing unit in India is not just viable, but highly promising given the current market landscape. With moderate investment and smart management, entrepreneurs can see high returns, stable cash flows, and significant scalability.
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